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7 steps you can take for a more sustainable material handling operation

4 minutes to read

 Discover how you can help create a greener, more sustainable future for your operation with these 7 steps.

Make your material handling operation more sustainable:

1. Lowering carbon emissions

Evaluating the energy source, you use to power your fleet of forklifts and material handling equipment can play a key role in reducing your carbon emissions. Considering electric alternatives to traditional diesel and LPG engines can significantly reduce emissions in your operation. Lead acid, lithium-ion  and hydrogen fuel cell solutions  produce low emissions making them a much more sustainable option. The right energy solution for you depends on your operational needs, it is important to consult with your material handling provider to ensure the solution you choose is the right fit for you.

2. Optimise warehouse layout

Designing your space for an efficient flow of materials is a key way to make your operation more sustainable. By minimising the distance goods need to travel between processes, you can reduce travel time and energy use which in turn improves sustainability. Less congestion means fewer accidents, decreased chance of damage and waste as well as faster throughput.

3. Consider adopting automation

Utilising automation in your repetitive material handling processes is an effective way to improve efficiencies and make your operation more sustainable. The introduction of Automated Storage and Retrieval Systems (AS/RS) and Automated Guided Vehicles  (AGVs) reduces human error and damage and lowers energy and material waste by optimising movement and space usage.

4. Implement preventive maintenance programs

Ensuring you have a regular service and maintenance program  in place for your forklifts and material handling equipment not only ensures the safety of your workforce but can also have huge sustainability benefits for your operation. Ensuring your trucks are regularly inspected and serviced increases efficiency and lifespan of equipment, but also reduces waste by limiting the breakdowns and need for replacement parts and equipment which are all energy-intensive operations.

5. Provide training for your workforce

Ensuring your workforce are properly trained  is not only key to improving safety but can also have considerable sustainability benefits. Providing training that focusses on eco driving practices, proper equipment use and waste reduction improves efficiencies, reduces accidents and ensures forklifts are being operated in the most energy efficient way.

6. Monitor and analyse your energy and equipment usage

Implementing a fleet management system such as Toyota’s I_Site  not only improves safety but also supports your sustainability goals. It provides greater visibility and control over your fleet, helping you reduce unnecessary energy consumption, equipment wear, and overall waste.

7. Extend product lifecycle through refurbishment

Rather than replacing trucks as soon as they show signs of wear, consider refurbishment or using certified used equipment . Extending the life of your equipment reduces the environmental impact of manufacturing new products and helps you get more value from your investment.

Ready to take the next step towards a more sustainable operation?

Whether you’re exploring alternative energy sources , automation , or smarter fleet management , our experts are here to help you find the right solutions for your business. Get in touch today and start building a more sustainable future with Toyota Material Handling.