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Creating a safer workplace: Essential tips for material handling operations

4 minutes to read

At Toyota, safety is a top priority. As we recognise World Day for Safety and Health at Work, we understand the importance of protecting your workforce. Material handling operations are high-risk environments, but by implementing effective safety measures, you can significantly reduce accidents and boost productivity. We’ve highlighted some essential steps you can take to create a safer and more efficient workplace.

Essential steps you can take to create a safer workplace:

1. Conduct regular pre-operational checks

Carrying out a simple daily pre-operational check on forklift trucks helps protect both your team and your productivity. It’s essential for operator safety, as it helps prevent accidents, identifies faults before they lead to breakdowns, and keeps equipment in good condition—reducing downtime and supporting compliance with safety regulations. It’s also important to check the surrounding area, ensuring there are no hazards, blind spots, or congested traffic zones that could impact safe operation.

2. Provide safety training

Proper forklift operator training is essential to ensuring your team can operate material handling equipment safely. All operators should be fully trained on how to use forklifts correctly, as having skilled operators is crucial for maintaining a safe and productive workplace. Regular refresher training should be provided to reinforce best practices and introduce any new safety measures.

3. Equip your forklifts with safety systems

Adding safety systems into your fleet can help prevent accidents before they happen, allowing operators to work safely and confidently while maintaining high productivity. These proactive measures are essential for safeguarding your employees, protecting your stock, and minimising costly damage.

4. Promote manual handling safety

Manual handling is one of the leading causes of workplace injuries. Providing thorough manual handling training which covers the correct lifting techniques and protocols is essential, while also recognising that every lifting task is unique to individuals’ circumstances. Encourage your team members to ask for assistance when needed. Equipping them with trucks that provide assistance when transporting loads such as powered pallet trucks and assisted handling trucks, such as the Toyota Pro-Lifter can significantly minimise the risk of injury and enhance overall safety.

5. Service equipment regularly

Regular equipment maintenance is needed to ensure safety and avoid costly downtime. By servicing your trucks regularly, you can prevent potential issues before they cause major problems. Identifying and fixing broken parts early helps avoid extensive damage and accidents that could lead to injuries, keeping operations running smoothly. It's important to remember, if you own, lease, or hire a forklift truck, you're legally required to ensure it passes a Thorough Examination inspection (LOLER) – similar to an MOT for your car.

6. Encourage safe working practices

Creating a safety-first culture in your workplace is important, as it encourages employees to feel confident in reporting unsafe practices or potential hazards. Ensuring that everyone feels accountable for maintaining a safe working environment is key. Providing a platform for sharing safety suggestions is a good place to start.

7. Use technology and automation to improve safety

Leveraging smart technologies and automation can significantly enhance workplace safety. With built-in safety features and real-time monitoring, automated systems create a safer, more controlled working environment. Fleet management systems like i_Site also use data-driven insights to identify patterns and proactively address safety concerns—ensuring your operations remain both safe and efficient.

Free resources for forklift safety

To further support safety best practices, we offer free safety resources designed to help promote industry-leading standards. These resources can assist in improving safety across your operations and ensuring a safer working environment for everyone. You can request a download link on the free safety resources page on the website.