Choosing the right energy solution for your forklift fleet is a decision that can impact your productivity, operational efficiency, and sustainability goals. At Toyota Material Handling, we understand that no two businesses are the same, and we are here to guide you in making the best choice for your unique needs.

Why forklift energy choice matters:

The energy solution you choose can directly affect your business's:

• Productivity: Ensuring trucks remain operational without downtime due to low battery or refuelling delays

• Sustainability: Reducing emissions and energy usage to align with sustainability goals

• Cost efficiency: Managing operating costs to optimise the total cost of ownership (TCO)

• Workflow integration: Implementing energy solutions that seamlessly fit into your operation and space requirements

• Safety: Providing reliable and easy to use energy solutions without compromising performance

What energy solutions are available for material handling equipment?

There are a range of energy options available that can be tailored to different applications and operational needs, but what are they?

1. Lead-acid batteries:

A tried and tested technology, lead-acid batteries are the most popular electric fuel source, known for their cost effectiveness and simplicity. However, when choosing this energy source, you need to take into account that they require space for dedicated charging areas and regular maintenance.

Key benefits:

• Lowest initial cost compared to other electric fuel sources
• 98% recyclable
• Proven and reliable technology

Best for: Single shift operations or multi-shift with battery change facilities with straightforward logistics and a focus on circular economy principles.

2. Lithium-ion batteries:

Toyota has been at the forefront of lithium-ion technology since 2013. This modern, efficient solution is ideal for single and multi-shift environments.

Key benefits:

• Easy and fast opportunity charging
• No maintenance or servicing required
• Zero emissions when powered by green electricity
• Low life cycle cost
• Over three times the life cycle of lead-acid batteries
• 30% more energy-efficient than lead-acid

Best for: Multi-shift operations that prioritise energy efficiency and sustainability.

3. Hydrogen fuel cell:

If you manage intense applications or multi-shift operations where downtime isn’t an option, hydrogen fuel cells might be the solution.

Key benefits:

• Zero emissions
• Quick refuelling comparable to traditional fuels
• Easy storage and transport
• Consistent performance, even when low on fuel
• Low maintenance
• Retrofits available for existing equipment

Best for: Intense, high-demand environments with access to hydrogen infrastructure.

4. Combustion engines:

Internal combustion engine forklifts are robust and versatile, performing well in outdoor and less favourable weather conditions. These trucks are available with two fuel options – diesel and LPG.

Key benefits:

• Lower initial cost compared to electric alternatives
• Long run time and quick refuelling
• Ideal for outdoor and harsh applications
• Compliant with the latest European Stage V emissions standards, reducing environmental impact and ensuring legal compliance.

Best for: Outdoor operations & use in harsh conditions and businesses requiring rapid refuelling and low upfront investment.

The questions you need to ask when choosing your energy solution

When selecting the right energy source for your fleet, it’s essential to think about:

• Application intensity: How often are your trucks in use?

• Environment: Are your operations indoors, outdoors, or both?

• Shift pattern: How long are your trucks in use?

• Fleet size: How many trucks do you have?

• Sustainability goals: How important is reducing emissions and energy efficiency to your business?

• Infrastructure: Do you have the space for charging rooms or hydrogen refuelling stations?

• Cost considerations: Balancing upfront investment with long-term operational costs.

Your trusted energy advisor

We analyse these factors to recommend a tailored solution that supports your business. Here’s what you can expect from us:

• Customised plans: Solutions tailored to your specific needs and goals

• Expert guidance: Recommendations based on a thorough understanding of your operations

• Future proof technology: Cutting-edge options designed to adapt as your business evolves

• Support: A partner committed to helping you maximise uptime, productivity, and sustainability

Getting started with Toyota

Whether you’re looking for the efficiency of lithium-ion, the reliability of lead-acid, the innovation of hydrogen fuel cells, or the versatility of combustion engines, Toyota Material Handling is here to guide you.