Skip to content
Covid-19 Update Brexit Statement

Call us

New & used trucks: 0370 850 1409

Service support: 0370 850 1402

Rental: 0370 850 1403

Parts support: 0370 850 1404

Operator training: 0370 850 1405

Open Hours

Mon - Fri: 9am - 5pm

, we will get back to you.

Forklift safety systems: Why they matter in material handling operations

3 minutes to read

At Toyota Material Handling, safety is our priority, that is why we manufacture our products with safety in mind. Ensuring your forklift trucks are equipped with safety systems is essential in protecting operators, goods, and equipment.


How forklift safety systems impact your daily material handling operations: 

  1. Operator protection - Forklift safety systems, such as stability control and collision detection, safeguard operators by preventing tip-overs and reducing the risk of injuries from sudden movements or accidents.
  2. Load and infrastructure protection – Systems like fork levelling and mast control help prevent product damage, ensuring loads are handled securely and minimising damage to racking or other storage infrastructure.
  3. Accident prevention – Technologies such as speed control, automatic braking, and obstacle detection significantly reduce the likelihood of collisions, especially in busy or tight spaces.
  4. Productivity enhancements – Safety features like steering synchronisation and load stabilisation give operators greater confidence, helping them work more efficiently while reducing stress and fatigue during shifts.
  5. Cost savings – Reducing accidents means fewer injuries, less downtime, and lower costs related to equipment repairs and product loss. This contributes to a safer, more productive workplace.
  6. Regulatory compliance – Many safety systems help businesses comply with workplace safety regulations, reducing the risk of fines or penalties while fostering a culture of safety.

Toyota's material handling safety solutions:

System of Active Stability (SAS):

At Toyota, we have been setting safety standards for over 25 years. Our unique System of Active Stability (SAS), fitted to all Toyota counterbalance forklifts as standard, continuously monitors critical truck parameters and intervenes before unsafe conditions arise, allowing operators to work with confidence.

Key features and benefits:

  • Load stability
  • Fork levelling control
  • Cornering stability
  • Ergonomic steering

SEnS+ (Smart Environment Sensor):

In high-traffic environments, visibility and quick reactions are crucial. Toyota's SEnS+ (Smart Environment Sensor) system detects obstacles and alerts operators in real time, helping to prevent collisions when reversing or navigating tight spaces.

Key features and benefits:

  • Increased pedestrian and operator safety
  • Protection for goods and racking
  • Lower maintenance and repair costs due to fewer collisions

I_Site:

Fleet management systems also play a vital role in safety and operational efficiency. With Toyota’s I_Site, businesses gain valuable insights to enhance safety and optimise performance.

Key features and benefits:

  • Impact detection
  • Pre-operational checks
  • Access control
  • Manage drivers license

Safety systems are a critical part of any material handling operation. Technologies like SAS, SEnS+, and I_Site provide peace of mind while reducing accidents and operational costs.