Forklift trucks are essential for moving goods efficiently, whether in a warehouse or a merchant’s yard. While regular servicing is important, tyre maintenance is often overlooked. Neglecting your tyres can lead to safety risks, costly downtime, and reduced productivity. This blog will help you understand tyre types, signs of wear, and when to replace them.
Types of Tyres
Forklift tyres typically fall into three categories:
Pneumatic:
Similar to car tyres, these are air-filled and known for their versatility.
Resilient:
Made of solid rubber, these tyres are puncture-proof and offer a softer ride—ideal for both indoor and outdoor use.
Press-on Band (Cushion):
Rubber bonded to a steel band provides durability and a steady ride, enhancing forklift performance and safety.
Implications of Tyre Wear
Tyres wear down through regular use. To maintain functionality and safety, include tyre checks in your pre-operational inspections. Below are some consequences of worn tyres:
- Load Instability: Worn tyres can cause jarring and rocking, compromising machine stability and risking product damage or injury.
- Tyre Blowouts: Increases the risk of tipping, load loss, and injury.
- Engine and Transmission Damage: Reduced ground clearance exposes components to damage. Increased rolling resistance forces engines to work harder, potentially causing leaks.
- Operational Downtime: Flat or damaged tyres can halt operations, reducing productivity.
- Operator Fatigue: Slower operations due to poor tyre condition can increase stress and errors.
- Facility Damage: Worn tyres may damage flooring surfaces, leading to costly repairs.
Under the Provision and Use of Work Equipment Regulations 1998 (PUWER), it is a legal requirement to ensure forklifts are suitable, properly maintained and have regular Thorough Examinations to maintain tyres to a safe standard. Knowing when to replace them is crucial for safety and compliance.
Warning Signs to Watch For
Each tyre type has specific signs of wear. Here's what to look out for:
Pneumatic & Press-on Band Tyres:
- Balding: Uneven wear patterns.
- Cuts: Visible or frayed cord piles.
- Inflation: Under or over-inflated tyres.
Resilient Tyres:
- Flat Spots: Bald areas.
- Tearing: Torn rubber sections.
- Chunking and Cracks: Rubber loss and debris.
Is It Time to Replace Your Forklift Tyres?
Well-maintained tyres improve load stability, boost fleet productivity, and enhance operator safety. Toyota offers a one-stop shop for all your forklift tyre care needs. Ready to improve your forklift’s performance and safety? Contact Toyota today for expert tyre care solutions.