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How automation improves safety in material handling

3 minutes to read

Creating a safer working environment is a priority for any operation, but in busy warehouses and logistic environments, that’s not always easy. With constant movement, heavy loads, and pressure to deliver quickly, risks are always present. That’s where introducing automated forklifts can make a real difference.

Automated Guided Vehicles (AGVs) and automated storage systems, do more than boost productivity. They reduce the risks faced by your team every day and help build a culture of safety.

Here are 8 ways automation improves safety across your operation:

1. Reduces manual handling risks
Repetitive lifting and moving can lead to long-term strain and injury. Automation takes over physically demanding tasks, helping to prevent musculoskeletal disorders and fatigue-related incidents.

2. Minimises operator error
Even skilled operators can make mistakes, especially during long shifts or in stressful environments. Automated forklifts follow set parameters and don’t suffer from distraction, stress, or fatigue, taking away the risk of human error.

3. Predictable and controlled movements
Automated guided vehicles (AGVs) move at consistent speeds, follow pre-defined routes, and stop precisely where they’re supposed to. This predictability makes them safer to work around compared to manually operated trucks.

4. Built-in obstacle detection and safety sensors
Most automated solutions are fitted with advanced sensor technology to detect people, equipment, or obstructions in their path. If something is detected, the vehicle slows down or stops, reducing the risk of collisions.

5. Lower foot traffic in high-risk areas
By automating goods movement, fewer people are required to work in high-traffic or hazardous areas. This helps reduce the potential for accidents, particularly in narrow aisles or cross-traffic zones.

6. Safer storage and retrieval
Automated storage systems such as the Toyota Radioshuttle reduce the need for operators to work at height or in deep racking areas, helping to prevent accidents or damage caused by manual errors.

7. No shortcuts, stay compliant
Automated systems don’t skip safety steps. They operate exactly as programmed, which means no cutting corners, ignoring procedures, or forgetting training, helping you stay compliant with regulations at all times.

8. Less damage to goods and infrastructure
Accidents involving material handling can often result in damaged stock and infrastructure. Automated vehicles are designed to operate smoothly and accurately, helping to prevent unnecessary damage and reduce costly repairs.

 

Ready to explore how automation can transform safety in your operation?
Visit our automation solutions page to learn more and take the next step towards a safer, more efficient workplace.

 

How automation transformed safety at The Park 

When The Park, a leading wine distributor, introduced automated reach trucks and Toyota Radioshuttle across their warehouse, the safety benefits were immediate.

 

 

Interested in learning more? Contact us today to explore how automation can transform your operations.